The plumbing and controls parts arrived by the end of the week, so I was able to finish up the assembly yesterday. Before attaching the glazing, I installed a snap switch inside the collector- this will control the circulating pump as the collector's temperature changes.
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Here's the finished collector, with twinwall polycarbonate glazing fastened down.
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I soldered together a pumping station and mounted the assembly to some home-made wood brackets. I was able to borrow the expansion tank from a friend, and I used the pressure relief valve off a spare water heater we have. The rest of the components (temp gauge, Taco pump, and fill/purge valving) were purchased new. The parts cost around $130, so together with the collector parts we are at about $250...a small price to pay for a lifetime of heat (and the satisfaction of watching the bottom fall out of Exxon stock someday).
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Ready for installation next weekend!
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